Plant engineering · design → build → commissioning → operation

01

What we deliver

02

Plant scale

0.5–3 t/h

Small plant

Farm and cooperative scale: covered windrow or groove fermentation, powder line, semi-automatic bagging.

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4–10 t/h

Medium plant

Commercial scale with granulation and drying, automatic bagging and dedicated quality control.

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15–50 t/h

Large plant

Industrial scale with parallel lines, bay or in-vessel fermentation and an on-site laboratory.

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Modular

Containerised plant

Relocatable modules for urban sites, islands and remote operations where civil works are the bottleneck.

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03

Composting systems compared

SystemResidenceFootprintBest fitMain constraint
Windrow (open, turned)25–35 daysLarge — long turning lanesDry, fibrous manure with adequate landOdour and leachate control; weather
Groove / trench with turner18–25 daysCompact, linear baysSpace-limited sites with steady feedstockCivil works for bay walls and drainage
Aerated static pile14–21 daysMedium, tall pilesLower labour without full enclosureEven air distribution; pipe and blower design
In-vessel (tank / tunnel)7–12 daysSmall — stacked vessel volumeUrban, odour-sensitive and cold-climate sitesCapital cost and loading discipline

Residence ranges are engineering planning values for a well-managed thermophilic process; the design value for a specific plant follows the feedstock and climate.

04

Delivered plants

Granular organic fertilizer line in production
Granular organic fertilizer line in production: granulation, drying, cooling and screening.
Fermentation bays with a travelling turner
Bay fermentation with travelling turner, aeration floor and leachate channel.
Fertilizer screening and bagging section
Screening and bagging section — the point where the plant starts producing a saleable product.
05

How a plant project runs

  1. 01

    Design basis

    Feedstock type and tonnes per day, moisture and contamination, target product, site area and power supply.

  2. 02

    Mass balance & system selection

    Fresh tonnes in, losses, finished tonnes per hour out — then the composting, drying and granulation routes that follow.

  3. 03

    Layout, build & deliver

    General arrangement and 3D drawings, fabrication in our Xingyang works, container loading and erection supervision.

  4. 04

    Commission & hand over

    Cold and hot commissioning, trial batches, operator training and the handover documentation package.

Send us the four numbers

Feedstock type, tonnes per day, target product and site area. You will get back a plant configuration, an equipment scope and the information we still need.

FAQ

Plant engineering questions

What is the difference between this site and a machine catalogue?

This site is about plant engineering: the design basis, how the process is balanced, how the layout and utilities are planned, how the plant is commissioned and how it is operated. Machine specifications and prices are quoted per project from the design basis.

Which capacity should I start with?

Start from the feedstock you can collect every week, not from the capacity you would like to sell. If a farm or a collection network can deliver 40 t/day of fresh manure, that supports roughly 8–14 t/day of finished powder depending on moisture and losses.

How long does a plant take from enquiry to first production?

Indicative durations for a medium plant: design and layout 3–6 weeks once the design basis is agreed; fabrication 60–100 days; shipping 3–6 weeks; erection and commissioning 4–8 weeks on site. Civil works run in parallel and usually control the schedule.

Do you build the civil works and the buildings?

We design the plant layout, foundation and utility interface drawings, and we supervise erection. Civil construction and buildings are normally executed by a local contractor to our drawings.

Send us your design basis

Tell us the feedstock, the daily tonnage and the product you want to sell. The engineering team replies with the plant configuration, the equipment scope and the information we still need before layout drawings start.

  • Feedstock profile — type, moisture, contamination, seasonal peaks
  • Capacity — t/day fresh material or t/h finished fertilizer
  • Product — powder, granules, bagged retail, bulk compost
  • Site — available area, power supply, water, access road

Prefer to talk first? WhatsApp +86 182 0399 3035 or email [email protected].

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