Henan Tongda — Professional organic fertilizer production equipment manufacturer
Henan Tongda Heavy Industry Technology Co., Ltd is one of organic fertilizer machine manufacturers in China. We mainly manufacture organic fertilizer making machines and compound fertilizer equipment, and sell them at home and aboard. Among these machines, the organic fertilizer production equipment mainly consists of compost making machine and machines for deep processing (crushing, screening, granulating, packaging). On the hand, Tongda commits to design and produce manure to fertilizer machines, so as to fully utilize organic waste and create green life. On the other hand, we also provide organic fertilizer production business plan and installation instruction for our customers. If you want to produce useful organic fertilizer from organic waste, Tongda will be your best equipment supplier.
What kinds of compost making machines can Tongda provide you?
Compost making equipment is a useful tool during organic waste composting, which can adjust temperature, water content and air content of the compost pile. As we all know, organic fertilizer is usually made of degradable organic waste. Generally speaking, organic waste cannot be directly applied as fertilizer. On the one hand, organic fertilizer like animal manure will produce heat by direct application, which will do harm to roots of crops and plants. Meanwhile, animal waste may contain pathogens, weed seeds and eggs, which will do harm to soil and plants. On the other hand, organic waste like sludge may contains heavy metal, and you must dispose it before application. There are two kinds of compost production machines, compost turner and fully automatic composting machine.
Tongda compost turner for quick composting
Generally speaking, you can stack organic waste in the form of windows or place them in fermentation grooves. The former mode means that you need to pile up organic materials in long rows, and the cross section of compost pile is usually trapezoid or half round. On the contrary, the later mode means that you should build a groove and place organic materials in it. In addition, the depth and width of groove can be designed according to compost turner you choose. In order to meet different requirements from customers at different levels of demand. We provide windrow compost turners, compost turners for groove type composting, large scale and small scale compost turner. And the detailed information is as follows. In a word, all these machines are used for making a quick composting and producing high-quality organic fertilizer.
Fully automatic composting machine
Compared with compost turner, Tongda fermentation pot belongs to fully automatic composting machine. To be exact, you can put organic waste into fermentation pot after pretreatment, such as dehydrating, adding auxiliary materials (sawdust, straw and so on), and adding fermentation strain. And then the fermentation pot can finish automated fermentation in 7-10 days. It is noteworthy that this equipment has temperature sensor, air supply system, biological deodorization equipment and inner stirring apparatus. And all these components can automatically control the composting process. In addition, its volume ranges from 3m3 to 150 m3, which can meet your requirements on dealing with organic waste of different scales. At the same time, Tongda fully automatic composting machine will save more space and workforce, and largely shorten fermentation period to create more profits.
Common organic waste for composting (animal manure)
Many common organic wastes in our daily life can be made into organic fertilizer. They usually include animal manure and other auxiliary materials. When you want to produce commercial organic fertilizer, in view of nutrient values of final product, the content of animal manure will occupy at least 60% during composting.
- Animal manure: Poultry manure (chicken poop), livestock manure (cattle manure, pig manure, sheep manure and horse manure, etc.), vermicompost and so on.
- Other organic waste: Agricultural waste (straw, vegetable waste and rice hall, etc.), farm waste, garden waste, municipal sludge and so on.
Organic Fertilizer Production Equipment for Processing Organic Waste
Besides making organic fertilizer for personal use, most production of organic fertilizer is for commercial and industrial purpose. Therefore, you need organic fertilizer manufacturing process to deep processing fermented organic fertilizer. In order to give you an intuitive understanding, we take the production process of vermicompost, chicken waste, cow dung and bio organic fertilizer as examples. All these organic wastes can be made into powder and granules. The powdery organic fertilizer production line is simpler than granular organic fertilizer production line. But granular organic fertilizer organic fertilizer is more convenient for transport, storage and application. Therefore you can choose suitable one according to your actual requirements. And the detailed process is as follows.
Organic Fertilizer Production Equipment for Deep Processing
There are different organic fertilizer making machines for the two types production lines. We will separately introduce related organic fertilizer production equipment in the following parts.
Powdery Organic Fertilizer Production Equipment
The production of powdery organic fertilizer does not need complex process. And the production consists of the following machines:
New type vertical crusher
It is used for eliminating potential caking or larger materials in composted organic fertilizer.
New Type Vertical Crusher
- Model: TDFLF-600, TDFLF-800, TDFLF-1000
- Capacity: 3-15 t/h
- Power: 22-37 kw
- Color: Blue (can be customized)
- Application: Manure of livestock and poultry, oil cake and so on.
Rotary screen machine
It is used for separating unqualified powder from organic fertilizer power with qualified size. This equipment guarantees the uniform and purity of final product.
Rotary Screen Machine
- Model: TDGS-1020, 1030, 1240, 1540, 1560, 2080
- Capacity: 1-20 t/h
- Power: 3-11 kw
- Application: Various fermented organic waste powder or pellets
Fertilizer stock bin
It is used before packaging. You can use it for temporary storage of organic fertilizer powder, which can make sure the steady operation of packaging.
Tongda packaging equipment for powdery organic fertilizer can conduct quantitative weighing and packing. Moreover, you can set the weight of each bag according to your selling needs. In addition, if you have any special requirements on the equipment, we can customize it for you.
Granular Organic Fertilizer Production Equipment
In order to produce organic fertilizer pellets, you may adopt granulating equipment. Compared with powdery organic fertilizer production plants, there are more production plants for making granular organic fertilizer. And the manufacturing process is more complex and sophisticated.
Before manufacturing organic fertilizer granules, you should keep the purity and uniformity. Therefore, you should adopt crushing equipment to dispose potential caking, so as to guarantee the uniformity. Besides new type vertical crusher mentioned above, semi-wet material crusher is also available for organic fertilizer.
Semi-wet Material Crusher
- Model: TDSF-40, 40 II, 60, 60 II, 90, 120
- Capacity: 1-8 t/h
- Size of final products (mesh): 50-80
- Power: 22-75 kw
- Application: Various organic waste with high water content
Fertilizer blending equipment
Fertilizer blending equipment can mix multiple materials evenly during fertilizer production. In this way, you can keep equal fertilizer effect. On the other hand, you can add other materials for making organic fertilizer with different functions, such as functional bacteria and so on. Mixing equipment can evenly mix these materials, which makes preparation for later steps. In addition, Henan Tongda manufactures two kinds of mixing equipment, horizontal mixer and disc mixer. Both of them can quickly and evenly blend the fermented organic waste.
- Model: TDWJ-7015, 9015, 1630
- Capability: 2-15 t/h
- Color: Cyan and beige(can be customized)
- Application: It is available for mixing organic waste made from various organic wastes
- Model: TDPJ-1600, 1800, 2000, 2200, 3000
- Capability: 2-12 t/h
- Color: Cyan (can be customized)
- Application: It is available for mixing organic waste made from various organic wastes
High-quality organic fertilizer depends on good-quality raw materials. On the one hand, you can adopt screening equipment before granulating. After crushing, screening equipment will be used for separating impurities and unqualified particles from qualified organic fertilizer. The screening standard and classes can be set and customized. On the other hand, you can use it after granulating for selecting out unqualified pellets. And then unqualified pellets will be sent back to crushing equipment for secondary granulating by conveying equipment. Meanwhile, the qualified pellets will continue to enter next step.
Wet granulation equipment
Granulating process is the most important step in the whole production line. The granulator for making organic fertilizer pellets usually wet granulation. Powdery organic fertilizer will become pellets under the action of granulator and water or steam. As one of popular granulator manufactures in China, Tongda provides three types organic fertilizer granulator. And they are New Type Organic Fertilizer Granulator, Rotary Drum Churning Granulator and Disc/Pan Granulator, which are available for making all kinds of organic fertilizer. In addition, they are our patented products, whose granulating rate can achieve 93%.
Drying and cooling equipment
As mentioned above, the organic fertilizer granulator adopts wet granulation. Therefore, you should dry the organic fertilizer pellets after granulating, so as to guarantee long-term storage and compact structure for transport and application. Tongda Rotary Drum Drying Machine decreases the water content of organic fertilizer granules by high temperature. So you need to cool pellets to normal temperature after drying by Cooling Machine. On the one hand, cooling machine can decrease the pellets’ heat. On the other hand, it can take water content which sticks to the surface of granular organic fertilizer. By the two machines, organic fertilizer granules can be packaged for sale and other purposes.
Automated packaging equipment
For the mass production of organic fertilizer, automated packaging equipment can greatly improve production efficiency. Packaging equipment can realize quantitative packing. On the other hand, there are Single and Double Bucket Automatic Packing Scale for you to choose. If you have large output of organic fertilizer, you can adopt Double Bucket Automatic Packing Scale. Because it not only can improve the packaging efficiency, but also can produce two kinds of packaging size at the same time. If you need more functions, there are also sewing machine, infrared trimming and folding machine.
Other Auxiliary Organic Fertilizer Production Machines for You to Make High-quality Fertilizer
Besides the essential equipment mentioned above, you can also adopt some auxiliary machines for achieving higher standard. There are multiple machines, which ranges from composting to deep processing. And then we will introduce them in details.
Solid-liquid separation equipment
As we all know, water content is a key factor in organic waste composting. Before composting, you should control the water content of organic waste to 50%-60%. For organic waste with high water content, such as fresh pig manure, fresh cow dung, sludge, and so on, you should dehydrate them at first. Meanwhile, you can add some sawdust and rice straw to adjust water content and C/N ratio. Tongda Solid-liquid Separation Equipment can help you to adjust water content of organic waste, whose water content set is also adjustable.
Fertilizer coating equipment
You can adopt fertilizer coating equipment after granulating. It adopts liquid coating technique, which can effectively prevent the lumps of organic fertilizer. On the other hand, you also can add functional bacteria in liquid and then coat the organic fertilizer pellets, which can improve the function of organic fertilizer.
Belt conveyor is used for connecting production plants, so as to form the complete production line. Our belt conveyor is movable, which is convenient for production process. It is featured with flexibility and steady operation.
Organic fertilizer polishing machine
After granulating, powdery organic fertilizer has become pellets. In order to make the pellets more beautiful and uniform, you can adopt organic fertilizer polishing machine to dispose the pellets. In addition, it belongs to the auxiliary equipment of granulating equipment.
Hot blast furnace
Hot blast furnace is the heat source of drying equipment. And its highlights include convenient installation and compact structure.
What Services can Tongda Provide You?
As a professional organic fertilizer equipment supplier, we have more than 20 years’ experience in manufacturing organic fertilizer production equipment. We not only have stronger team to develop and design new type equipment, but also have multiple workshops and sophisticated instruments to manufacture equipment. We dedicate to providing high-quality equipment and services for our customers.
Customized service: Besides our specific model, if you have special requirements on equipment, we can customize it according to your actual needs.
Advice and design on plant construction: Besides advanced equipment, if you have no idea on plant construction or production plan, our engineer can design the optimum scheme according to your budget, site area and raw materials.
Professional installation and operation instruction: If you do not know how to arrange plant or operate equipment after buying our equipment, we can designate technical personnel to give you site instruction. In the middle of December, our technical personnel went to India, and gave them site instruction on the equipment installation and plant design.